Process Engineering
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ProSimulator STANDARD MODELS

Sim Infosystems has developed standard simulation models for all process equipments, unit operations, refinery units, fertilizer units, gas plants, power plants, etc. These standard models represent typical plant/equipment configuration and operations and are very useful to provide basic process training to the operators and engineers.
     
Product Code ProSimulator - General BrochureDownload PROSIMLAB – CONTROL SUITE  
     
     
  ProSimulator Instructor Software  
PS-0001 ProSimulator Instructor station softwareDownload PROSIMLAB – CONTROL SUITE  
     
  ProSimulator DCS Emulation Software  
  ProSimulator DCS emulation softwareDownload PROSIMLAB – CONTROL SUITE  
PS-0002 ProSimulator CS3000 emulation software  
PS-0003 ProSimulator Experion emulation software  
PS-0004 ProSimulator Fox I/A emulation software  
PS-0005 ProSimulator Centum VP emulation software  
PS-0006 ProSimulator ABB Harmony emulation software  
PS-0007 ProSimulator TDC3000 emulation software  
PS-0008 ProSimulator SIEMENS PCS7 Emulation Software  
     
  ProSimulator Model Development software  
PS-0020 ProSimulator Model Development packageDownload PROSIMLAB – CONTROL SUITE  
PS-0030 SIMPACK Power Plant model development packageDownload PROSIMLAB – CONTROL SUITE  
PS-1000 PROSIMLAB - Control & Instrumentation SuiteDownload PROSIMLAB – CONTROL SUITE  
PS-1001 On-Off Level Control  
PS-1002 On-Off Temperature Control  
PS-1003 PI & P Controller  
PS-1004 Pressure Controller  
PS-1005 Level Controller  
PS-1006 Direct and Cascade Control  
PS-1007 Split Range Pressure Control  
PS-1008 Ratio Control  
PS-1009 Feedback and Feed-forward Control  
PS-1010 Three Element Boiler Control  
PS-1011 Control Valve Characteristics  
PS-1012 Characteristics Co-Efficient of Control Valve  
PS-1013 Rangeability of Control Valve  
PS-1014 Interacting and Non-Interacting Level Systems  
PS-1015 Basic Instrumentation Troubleshooting System  
PS-2000 Basic Process Operations SuiteDownload PROSIMLAB – CONTROL SUITE  
PS-2001 Distillation  
PS-2002 Superheated Steam Boiler  
PS-2003 Centrifugal Pump  
PS-2004 Flash Tank  
PS-2005 Heat Exchanger  
PS-2006 Natural / Forced draft furnace  
PS-2007 CSTR  
PS-2008 CSTR Series  
PS-2009 Fixed bed reactor  
PS-2010 Plug flow reactor  
PS-2011 Cyclone separator  
PS-2012 Crystallizer  
PS-2013 Centrifugal Compressor  
PS-2014 Compressor with Utilities  
PS-2015 Reciprocating compressor  
PS-2016 Evaporator  
PS-2017 Blending  
PS-2018 Gas Turbine  
PS-2019 Ball Mill  
PS-2020 PH Neutralization  
PS-2021 Batch Reactor  
PS-2022 Cement Plant Operation  
PS-3000 Refinery Operations SuiteDownload PROSIMLAB – CONTROL SUITE  
PS-3001 Atmospheric Distillation Unit (CDU)  
PS-3002 Vacuum Distillation Unit (VDU)  
PS-3003 Fluid Catalytic Cracking Unit (FCCU)  
PS-3004 Hydrogen Generation Unit (HGU)  
PS-3005 Hydrodeslphurization Unit (HDS)  
PS-3006 Catalytic Reforming Unit  
PS-3007 Continuous Catalytic Regeneration Unit (CCR)  
PS-3008 Hydrocracking Unit (HCU)  
PS-3009 Sulphur Recovery Unit (SRU)  
PS-3010 Amine Treating Unit (ATU)  
PS-3011 Delayed Coker unit (DCU)  
PS-3012 Diesel Hydrotreater Unit (DHDT)  
PS-3013 Naptha Hydrotreating Unit (NHT)  
PS-3014 Isomerization Unit  
PS-3015 Kerosene Hydrotreater Unit  
PS-4000 Fertilizer Operations SuiteDownload PROSIMLAB – CONTROL SUITE  
PS-4001 Ammonia plant  
PS-4002 Urea Plant  
Ps-4003 Sulphuric Acid plant  
PS-4004 Phosphoric Acid plant  
PS-5000 Power plant Opertions SuiteDownload PROSIMLAB – CONTROL SUITE  
PS-5010 210 MW Thermal Power plant  
PS-5012 140 MW Thermal Power plant  
PS-5013 600 MW Thermal Power plant  
PS-2018 Gas Turbine Operations  
PS-5014 Combined Cycle Power plant  
PS-5015 Power & Utilities  
PS-5016 Diesel Power Plant  
PS-5017 Nuclear Power Plant  
     
PS-5030 Power plant - Boiler Operations Suite    
PS-5031 Pulveriser Fuel system  
PS-5032 Oil Firing System  
PS-5033 Flue Gas and Air system  
PS-5034 Superheater & Reheater SYSTEM  
PS-5035 Boiler Drum  
PS-5036 Water Treatment plant  
 
PS-5040 Turbine Operations Suite  
PS-5041 Condensate system  
PS-5042 Deaerator system  
PS-5043 Condenser vacuum system  
PS-5044 Circulating water system  
PS-5045 Cooling water system  
PS-5046 Gland sealing system  
PS-5047 HP LP by-pass system  
PS-5048 Turbine steam extraction system  
PS-5049 Turbine lube oil system  
     
PS-5050 Electrical Operations Suite  
PS-5051 Generator cooling water system  
PS-5052 Generator System  
PS-5053 6.6 KV System  
PS-5054 415 V System   
PS-5055 220 KV Switchyard  
     
PS-5060 Balance of Plant (BOP)  
PS-5061 Coal Handling Plant  
PS-5062 Ash Handling Plant  
PS-5063 Cooling Tower  
PS-6000 Gas Oil Processing Plant Simulator SuiteDownload PROSIMLAB – CONTROL SUITE  
PS-6001 Gas Oil Separation Plant (GOSP)  
PS-6002 Degassing Plant  
PS-6003 Gas Dehydration unit  
PS-6004 Gas Compression Plant  
PS-6005 LPG Unit  
PS-6006 NGL Recovery Unit  
PS-6007 LNG Plant  
PS-6008 Production Wells Manifold And 3 - Phase Separator Unit  
PS-7000 Petrochemical Operations SuiteDownload PROSIMLAB – CONTROL SUITE  
PS-7001 BTX Production  
PS-7002 ETHYLENE OXIDE Production  
PS-7003 PHTHALIC ANHYDRIDE Production  
PS-7004 STYRENE Production  
PS-7006 Epichlorohydrin Unit (ECH)   
     
     

ProSimulator CUSTOM MODELS

Sim Infosystems offers to build high fidelity custom simulation models for process plants in refinery / gas plant / fertilizer / petrochemical / chemical / power industries.

The simulated models will:

✦   Replicate the real plant operation continuously in real time.
✦   Simulate all normal operations including hot or cold start-up and complete or partial shutdown operations.
✦   Simulate normal, abnormal and emergency operating conditions.
✦   Simulate transient responses caused by changes in various operating conditions.
✦   Maintain realistic, real-time performance during & after injection of malfunctions.
✦   Simulate alarms and trip systems as in the real plant.
✦   Simulate all field devices like block valves, pump switches, etc.
✦   Replicate the actual plant graphics closely.

With these dynamic simulation models, the operating personnel can develop expertise in the concepts and principles of the following:

✦   Understanding the unit process dynamics.
✦   Start-up and Shutdown.
✦   Emergency handling.
✦   Process Interlocks and logics.
✦   Recognize and Respond to upsets.

Sim Infosystems engineers have extensive experience in developing custom simulation models for the most complex technology and processing units. These custom models include the following:

✦   Failure of all rotating equipments (pumps, fans, blowers, compressors) and utilities (power, cooling water, steam, instrument air) are incorporated as Malfunction.
✦   Fouling of all heat exchangers will be provided as process disturbance.
✦   Failure of all instruments (control valves & transmitters) is provided as part of the Instrument malfunction.
✦   The custom models have two initial startup conditions:
          ✧   Design Start.
          ✧   Cold Start.
✦   Any field operated or non-DCS operated devices such as pump start / stop switches, block valves, by-pass valves, local valves, and pilot burners which are essential to
     perform the simulated operations during start-up, shutdown, malfunctions or normal operations, will be provided as remote functions operable at a field operator station
     screen.

Data Required for Custom models

✦   Overall Process Flow Diagram (PFD).
✦   Piping and Instrumentation Diagrams (P&ID).
✦   Process Control Flow Diagrams(PCF).
✦   Detailed Stream-by-Stream Energy and Material Balance.
✦   Steady state simulation results for columns & Reactors.
✦   Reaction kinetics & any other correlations available.
✦   Operating Manuals.
✦   Feed Specifications.
✦   Boundary Conditions.
✦   Equipment Data sheet for:
✦   Utility Data.
          ✧   Pumps, Fans, Turbines, Expanders & Compressors.
          ✧   Heat Exchangers, Heaters, Vessels and Columns, Valves.
✦   PSVs.
✦   Pumps, Fans, Turbines, Expanders & Compressors performance curves.
✦   Turbine control system for power plant.
✦   Electrical Generator details, such as saturation curve, etc. for power plant.
✦   Electrical System Details for power plant.
✦   Instrument Database with Graphics, control/trend grouping.
✦   Annunciator panel layout.
✦   Auxiliary system details.
✦   Fuel Analysis for coal, oil, gas, and any other fuels used.
✦   Plant Boundary Conditions (air temperature, humidity, cooling water temperature,grid voltage, power factor, etc.)
✦   ESD Trip Logics.
✦   Interlock details.

COMPUTER BASED TRAINING

With the increasing awareness of training being a necessity and the advent of e-learning playing a major role, we have committed a team of professionals towards development of quality training material and solutions, in meeting the current challenges and requirements.

Also, a growing need for operation / maintenance personnel, is to relate the physical equipments / components at field, to the virtual world of numbers and text in existing CMMS/Data management systems. A Graphical User Interface (GUI) in accessing details will greatly help in bridging this divide. Our services include implementation of a unique Interactive Equipment Drawing Management system, to meet this challenge.

We provide Computer Based Training (CBT) through our partner ‘Yes Yen GraphiTech’ on various topics:

✦   HEAT EXCHANGERS.
✦   CENTRIFUGAL PUMP AND TROUBLESHOOTING GUIDE.
✦   MECHANICAL SEAL AND SEAL SELECTION PROCEDURE.
✦   CONDITION BASED MAINT. AND CONDITION MONITORING TECH.
✦   ROTATING EQUIPMENT ALIGNMENT PRACTICE & ALIGNMENT TOOL.
✦   CONDITION BASED MAINT. AND CONDITION MONITORING TECH.
✦   COMPRESSORS.
✦   VALVES.
✦   STEAM TURBINES & GOVERNING SYSTEM.
✦   DISTILLATION.
✦   POSITIVE DISPLACEMENT PUMPS.

For more details:   www.yesyen.com.

 

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Sim Infosystems Pvt Ltd,
No.11,1st Cross Street,
Nehru Nagar, Kottivakkam,
Chennai - 600 041, INDIA.
Tel/Fax: +91-44-2454 2617
Email: sales@siminfosystems.com
 





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